Drilling fluids equipment

Rheological parameters and the physical meaning of the plastic flow patterns

① static shear strength (τs)

Start drilling fluid flow required minimum shear stress , which is a continuous measure of the strength of the space frame structure of the drilling fluid formed in the stationary unit area . Continuous space grid structure called gel structure, also known as static shear gel strength . Closely related to the static shear size and drill cuttings and drilling fluid suspension heavier material 's ability to stop the cycle . However, static shear force can not be too large, otherwise the pump difficult and sometimes choke drain formation . Adjust the drilling fluid and the dispersion of clay content , plus inorganic electrolyte membrane adjust the electrostatic repulsion and hydration repulsion between the particles of clay , plus measures to adjust the viscosity fluids like static shear stress .
 
② ultimate static shear force

Various drilling fluid system clay particles due to the irregular surface charge and hydrophilic uneven shape at rest is easy to form a network structure. The minimum static shear stress damage drilling unit volume mesh structure on the need, the drilling fluid called "extreme static shear force ."

③ dynamic shear force (τ0)

Line segment extended flow curve intersects the axis of a shear stress τ0, which is a hypothetical value , a measure of the strength of the mesh structure of the drilling fluid when drilling fluid is reflected in a laminar flow state . Factors that affect the value and size of the adjustment method is basically the same as the static shear .

④ plastic viscosity (μPV)

Bingham formula derived from that plastic viscosity plastic fluid rheology curve segment is the reciprocal of the slope , it does not change with shear force . Description is the viscosity of the system architecture to break speed equal to the speed of recovery time . It is a fluid phase between the particles in a laminar flow system the solid state , between the solid particles and the surrounding liquid phase intermolecular friction formed . Plastic viscosity of the drilling fluid solid content , shape and degree of dispersion of solid particles , the surface lubricity and viscosity of the liquid itself, and other factors . It is directly related to the drilling fluid suspension capabilities, its value should be moderate. If the viscosity is too high the plastic system , reducing the time needed , the solids  control equipment is generally used to reduce the solid phase solid phase content , increase inhibitory system, reduce the activity of the solid phase dispersion ; if urgent need to reduce the dilution water can be added . If you want to increase the viscosity of the system can be added to the plastic polymer organic polymer thickener or clay.

Brightway Centrifuge Structure

1. Structure

This decanter centrifuge consists of unit assembly of revolving half, power gear mechanism, overload unharness system, base and casing, feed tube, electrical system, etc.

Graph one shows external dimensions of the most machine while Graph five illustrates the exploded drawing of the unit.

1.1 Unit assembly of revolving half

The rotating assembly consists of such parts as bowl,  conveyor, gearbox, etc., and that is fastened horizontally on the bottom through 2 pillow blocks. The bowl may be a column - cone structure and there ar six adjustable dams with a pool depth on the large finish semi-shaft of the bowl. Inner ribs ar welded on the axis of inner columnar surface and inner conic surface. The unit of the screw conveyor is especially welded together with core pipes, accelerators, volute flight, etc. and that is placed coaxially within the bowl by the bearings on the semi-shafts of 2 finish of it. The spline housing of the large finish is connected with case by spline shaft. The screw conveyor is double-ended, left rotating, whose conveyance face is bead welded with wear-resisting laborious alloy layer.

Graph seven indicates the exploded drawing of motion components assembly.

1.2 Power transmission and overload unharness system

1.2.1 Power transmission

The main power transmission drives the bowl to rotate by motor and hydro-coupling put in on the axis of it, through belts and pulleys. the rear power transmission drives the input shaft of case to rotate by motor and machine, through reducer and therefore the machine of case and thru overload unharness.

1.2.2 Over load unharness

This machine adopts a double protection live of mechanism-electric appliance, embody hydro-coupling, mechanic overload unharness.

1.3 Base and casing

Consist of vessel assembly, base, vibration dampers, and transport frame.

1.4 Assembly of feed tube

The assembly of feed tube involves that of feed tube and improvement tube. The improvement tubes is employed for flushing the centrifuge before shuting down.

1.5 electrical system

Electric system includes management cupboard, limit switch and corresponding cables.

Brightway is the professional manufacturer in the solids control euqipment and drilling fluid system.Welcome every customer to visit our factory.

Improved the recycling of drilling fluid system

Drilling centrifugal pump in solid control system, sand pump is used for the drilling fluids Desander , in addition to mud , mud cleaners and other equipment for the material, the transmission medium is circulating with the solid phase drilling fluids . Existing drilling sand pump shaft seal using a simple mechanical seals , often resulting in the string into the drilling fluids sand pump bearings ( sealed ), of which the drilling fluid contains large amounts of solid particles . Thus making drilling centrifugal pump bearings quickly damaged , causing many to abandon drilling drilling crew and desilter desander etc. , only shale shaker , a serious deterioration in the drilling conditions . 

For drilling fluid seal problems Xi'an Brightway Energy Machinery Co., Ltd. developed a new type of sand pump seal, mechanical seal structure using the new theory, the structure of the active life than more than doubled .

 Drilling pump in the drilling solids control system is the most important hydraulic devices. However, the existing drilling pump significantly larger , emphasis , and the pump piston and cylinder wear is very serious, is the main wearing parts of the pump. The reason is mainly for two reasons : First, the structural design of drilling pump is mainly imitation , not using modern design methods , resulting in a significantly larger drilling pump structure ; Second, the solids content of the drilling fluid ones, mainly due to serious friction liner wear - especially barite drilling fluid pump piston causes.

To do this , you should use good sealing effect , long life drilling sand pump new seal structure to extend the life of sand pump , better play drilling solids control equipment performance , improve drilling efficiency. 

HDD drilling mud system

Aiming at Trenchless Directional Drilling mud purification and recycling system exists using conventional shaker run the risk of mud , grit removal and desilter not complete, mud and other small particles can not clear the problem , brightway can provide the best quality solids control equipment and system .

Using horizontal directional drilling technology for pipeline crossing construction , urban construction and municipal pipe network transformation electrification , communications and cable laying across large and small rivers, lakes, and the demolition of the building can not be the best choice is not to disfigure the state and protection of the environment the best method of construction . In recent years, the level of directional drilling technology in various countries and various sectors of the world has been widely used in China in recent years, with the rapid development of pipeline construction , especially natural gas project construction , directional drilling large diameter pipes began to , long-distance, large wall thickness across the areas of expansion , the level crossing has been greatly improved . Because of the large caliber, long-distance directional drilling developed in recent years , through the introduction of foreign rig the general majority, its ancillary equipment has not attracted much attention , especially in the mud purification and recovery system. However , as people 's awareness of environmental protection , how to conduct safety and environmental protection become directional drilling directional drilling development.


An important issue.
In trenchless directional drilling , due to the hole diameter, such as natural gas and Jining pipeline project , the use of «1 016 mm pipe, in reaming stage , a very large amount of mud . Typically , trenchless directional drilling is the open system , in general through the mud in the amount of 3 000 m3 or more, some even up to 10 000 m3 [1]. Large amount of mud , the mud will not only increase costs and land acquisition costs , more serious problem is through the completion of the waste mud Without effective treatment,

Pollution of farmland and water , will cause ecological problems. As people 's awareness of environmental protection , development and use of mud tank purification and recovery is imperative. Purification and recovery of mud slurry can be returned to solid phase processing and recycling, while reducing the amount of slurry , to reduce environmental pollution and reduce the amount of processing of waste ; the other hand, the recovered slurry are " cooked mud " , the performance is relatively stable, unstable performance can reduce the emergence of underground accidents.

Brightway Desilter

Domestic drilling mud in drilling waste management instrumentality performance level compared with foreign countries, there's still a spot, it's necessary for foreign solid management instrumentality gift state of affairs investigation and learn the technical advantage, promote our country's solids management instrumentality analysis and development of producing technology. This paper collected reception and abroad within the solid section analysis instrumentality mud desilter style, analysis, calculation and use, material and also the basis of analysis achievements, with the present within the mud desilter to some existing issues within the style a replacement form of mud desilter device theme. Connecting with the assembly apply, this paper primarily on the subsequent many aspects of the planning work: 

(1) Through the domestic and foreign mud desilter connected assortment of knowledge analysis, found the domestic and foreign desilter characteristics and development direction, combined with domestic desilter technology state of affairs and lubricator solid section management the particular state of affairs planned preliminary style.

(2) in keeping with the mud desilter of the operating mechanism and conditions of use, advises the desilter the structure and also the main structure style.

(3) Through the intensive field investigation and technical demonstration, with China's a part of the oil field, first, from the facts, supported technical practicableness, structure of advanced BWCNQ100-8N sort desilter style theme and technical parameters.

(4) mistreatment computer-assisted technology style strategies, the prevailing solid management instrumentality supported the analysis results, and do the BWCNQ100-8N desilter theme style and theoretical calculation.

(5) within the structure style and mechanics analysis and intensity, and on the idea of the vortex end of the most components of the structure style, draw the particular assembly drawings and also the necessary drawing.

Brigthway can provide you the professional solids control equipment and drilling fluids system.

Vacuum degasser

The solid control system also has some horizontal vacuum degasser equipped, its working principle is to use vacuum suction fluid, separated by the thin film after turbulent gas pumped by the vacuum pump. However, this horizontal vacuum degasser need to reprovision a pump spray unit, so that the degassed fluid pumped from the vacuum processing chamber. 

Vacuum Degasser installation

(1) Drilling site requirements as long as no obvious tilt can be.

(2) inlet and outlet pipes, vacuum pumping line connections should be sealed and reliable.

(3) before the start of inlet and outlet pipes should end while immersed in the drilling fluid.

(4) Before the start of the first inlet hose on the vacuum pump and water pipe connected, stop for 3-5 minutes, and so filled with water after the pump is started again. At the same time, turn on the gas-water separator plugs, to the gas-water separator was filled with water until the water overflows from the overflow port stop and spin on the plugs. Start should check the motor rotation direction is correct.

(5) Vacuum control valve on the adjusting screw in place has been adjusted at the factory, do not casually adjusted.

Vacuum Degasser maintenance

(1) Vacuum degasser mud tank cover should be cleaned once a week, in order to avoid clogged gas channel.

(2) After use, the rotor should be washed and vacuum tank suction pipe, cut off the power, remove as the hole blocking plate to check parts for damage, and remove foreign objects inside the tank, rinse the tank wall and the rotor.

(3) After each using, the cleaning work should be carried out to ensure the re-use deaerator with good performance.

(4) Operating ambient temperature higher than 300C, the always see vacuum gauge, when the vacuum is less than 0.3 KPa, the water temperature should be maintained within the vacuum pump does not exceed 450C.

(5) For winter using, to promptly release the gas-water separator and pump the water to prevent cracking.

(6) Every month, available to the spindle bearing grease gun filled with sodium based grease filling volume 200ml.

Solids Control Structure and working principle

Solid control system consists of a set of storage tanks and drilling fluid solids control drilling fluid used to remove harmful solid phase composed of a group of devices, storage tanks and solid control of drilling fluid circulation tank with reserve tank is divided into two parts. Ground drilling fluid circulating tank as part of a cycle, the tank surface mounted shaker, vacuum degasser, desander desilter, centrifuges and other equipment for the purification of fluids. Reserve tank is based on the need for preparation of drilling conditions different properties of the drilling fluid, or storage may be used for different drilling conditions of the drilling fluid.


Drilling fluid purification process in the system


1, First purification


Ie mud treatment at the shaker. Preparation of a good drilling fluid under the action of the pump into the bottom of the well, and carry drilling cuttings back to the surface through the wellhead elevated tube into the mud  shaker, the drilling fluid screening out large debris.


2, Second purification


When drilling a gas dip when, through the role of the vacuum degasser will purge gas drilling fluid, thereby restoring the fluid density, fluid viscosity stable.


3, third purification


Two purified fluid supply pump enters through desander Desander, drilling fluid 40 - 60μm or more tiny harmful solid phase is separated desander li.


4, Fourth purification


Three purified by drilling into the supply pump desilter , drilling fluid 15 - 40μm above the tiny harmful solid phase desilter li be isolated.


5, Fifth purification


Four purified by centrifuge feed pump drilling fluid into the centrifuge, the centrifuge will be drilling in 5 - 15μm tiny particles separated.

Liner shaker

The Liner shaker motor using two two separately driven eccentric shaft , in order to obtain a straight line shapes . Avoid the use of high-precision gear rotor forced the two excitation linking practices , so that the structure is greatly simplified.

In the ideal case ,such as the system of two identical motor characteristics , the fulcrum of the stiffness and damping are equal, nor phase exists at startup , two eccentric block synchronization reversal, can achieve linear vibration type . But in fact, because the two are not identical , and start the motor characteristics and other reasons , the two eccentric operation , it is not strictly maintain the relative position shown in Figure 2-9 , when the two eccentric centrifugal force can not be generated by Figure 2-9 superposition manner and offset to produce an unbalanced force , so that the whole screen box spring on the support movement and generate additional swing. It is due to this move and swing. Also the two eccentric automatically follow each other until they reach reverse synchronous rotation . This process is called self- synchronization process. 

The shale shaker is a important equipment in the solid control equipment.Because two asynchronous motor for rotating the normal synchronization process, a sudden stop a willfully motor power.this motor sometimes can not stop turning , it is still a long term with negative 2-axis synchronous rotation . Then sieve pinch inevitable swing , is no longer a stable linear vibration . This is because a q mJ power from the motor shaft , which can be obtained during the vibration part of the energy to overcome the friction torque shaft , but its speed - fixed somewhat reduced, which necessarily and m: between emergence phase angle A. , The question arose AF force . So, still get to follow the surface of the long-term autocorrelation synchronous rotation . If the motor after a power failure during vibration energy can not be obtained in overcoming the friction torque shaft , the motor will slow down gradually . And stops rotating . 

Brightway Design, installation location away from the mud shaker centroid distance, its main purpose is to make the sieve on the swing axis moment of inertia is small, that is to take reduced, Increasing j. Measures to improve the running stability.

Drilling Mud Desander and Desilter

Desanderand Desilter: Desander desilter are made with a hydrocyclone and a cyclone underflow handling and recycling of drilling fluids shale shaker small fine mesh composed. Drilling desander 30-90μm used to remove solid particles; desilter used to remove the 10-30μm solid particles. Carve cyclone and the cyclone particle size D50 is not only related to the size of the structure, but also with the drilling fluid density, density and pressure of the liquid inlet.Drilling desander shale shaker should be used as the second stage solid phase after removal of some equipment, and desilter should be used as the third stage solid-phase removal equipment.

In order to meet the requirements of handling all of the drilling fluid , drilling fluid and desilter desander must be made ​​up of several components cyclone cone . In order to ensure normal operation cyclone . Inlet pressure must be maintained at 0.25 --- 0.35MPa this range. Desilter swirl cone because many long pipeline , the inlet pressure should be whichever is greater ; drilling desander less due to cyclone cones , pipe sections, the inlet pressure is due , whichever is smaller . Inlet pressure depends on the size drilling sand pump matching is reasonable, therefore drilling sand pump selection is critical, usually 40mH2O drilling sand pump head around with the drilling fluid displacement and division desander mud is equal to the amount of the calibration process , you can meet the requirements. 

Meanwhile, in the selection of drilling fluids and desilter desander must take into consideration the maximum displacement of drilling pump , with its reach a reasonable match . Both devices use the time , no strict restrictions , usually in shallow stratigraphic drilling and soft formations , drilling cuttings large particles content is high, the two must be used simultaneously ; at drilling depth strata and hard strata , if with fine mesh shaker can be used directly in addition to handle drilling mud , which have little impact on the quality of drilling fluid purification , and very 
economical.

In the end,Welcome everyone to visit the professional manufacturer which is the leading company for the solids control equipment in china.

Thanks All !!

Workover rig mud system

Workover Rig is known as the Workover the different types of rigs include the offshore and onshore Rig that range from 150 HP to 1000 HP. Workover rigs have a surface depth that is equipped with diesel engines and transmissions and is available from 8000 ft to 30000 ft. Workover rigs contain a full line of drilling packages. There are skid mounted drilling rigs and the ones that are trailer mounted. Workover skid mounted drilling rigs incorporate the diesel electric AC/VFD or the DC/SCR drive rigs, mechanical drive rigs and the combination drive Rig that ranges from 1000 horse power to 6000 horse power; while the trailer mounted Rig ranges from 450 horse power to 1000 horse power.

Work over drilling rig mud system is also one kind of solids control system .The workover rig mud system is usually contaiind shale shaker, mud cleaner, decanter centrifuge, and mud tank. BW Solids Control is professional at this kind of mud system. BW Exported 5 Sets XJ550HP workover rig mud system to Indonesia, 4 Sets Workover rig mud system to Mexico. 2 Set to Thailand. BW Solids Control can supply all the equipments customized. Whatever your requirements. BW is able to design and manufacture the mud system as per your detailed requirement.

Benefits of BW Workover rig mud system

(1)Customized Design Equipment: Only for customers, we produced which you need!!!

(2)Simplicity and Useful: Simplicity is the essence of BW Solids Control Co.,Ltd.

(3)User Friendly: Very easy and safe to use all the solids control equipments.

(4)Environment Friendly: Be friendly to the environment is very important in drilling operation.

----The End--

Allen Lee

Brightway solids control Ltd
www.bwwell.com
www.bwsolidscontrol.com
bwsolidscontrol.en.alibaba.com
Skype:roylxh888


Good Attitude, Active Action, Bright future.

Vacuum Degasser

Brightway Vacuum Degasser is the degassing equipment to removing the little bubble in drilling fluid.

Oilfield vacuum degasser adopt the horizontal centrifugal force and negative pressure to remove the bubble, the handling ability is 290m³/h, the degassing ability can meet 95%-99%, it can remove the bubbles in drilling fluid effectively, avoid the well kick, blowout, and leakage fatality caused by the gas cut. 

Oilfield degasser has the advantage of easy for installation, operation, and maintenance, trouble-free long working time, it can be used as the mud agitator to mixing the tank drilling fluid, replace the centrifuge tank.

Oilfield Vacuum degasser produced by Brightway has the advantages of compact structure,reasonable design and so on.

Oilfield Centrifugal degasser produced by Brightway company is suitable for various supporting of drilling mud solids control system

Welcome everyone to visit our factory.
-----The  End------



Allen Lee
Name：Xian Brightway Energy Equipment Co., Ltd
Phone：+86-29-89305763
Fax：+86-29-89305769
Address：No.118 Fuyu Road, Yuhua Industrial Zone, Yanta District, Xi’an City, China
E-mail：brightway@bwsolidscontrol.com

Mud cleaner

BWZJ Mud Cleaner is the second class and the third phase solids control equipment, and combine desander, desilter and underset shale shaker as one complete equipment, compressed structure, small size and powerful function, it is the ideal choice of second and third phase solids control equipments.




ANSNY finite element analysis Low flow sieve box Base of vibrating screen

Cleaner assembly          Explosion-proof electric cabinet



Features & Benefits of BW Mud Cleaner

1. Adopt ANSNY limited elment analysis, optimize structure.
2. Heat treatment on complete deck, grinding sand, pickling phosphating and hot dip galvanizing
3. Adopt SS304 or Q345 high-strength alloy material.
4. Vibration motor is form Italy OLI.
5. Electrinic control system if from Huarong brand or Helong brand explosion-proof elctronic switch.
6. High strength compound rubber material used to reduce shock
7. Cone adopt high wearing-resisting polyurethane and High copy Derrick structure
8. Inlet and outlet adopt fast joint connection

Welcome everyone to visit our factory.
-----The  End------

Allen Lee
Name：Xian Brightway Energy Equipment Co., Ltd
Phone：+86-29-89305763
Fax：+86-29-89305769
Address：No.118 Fuyu Road, Yuhua Industrial Zone, Yanta District, Xi’an City, China
E-mail：brightway@bwsolidscontrol.com

All rights by Allen from Xi'an BW solids control Co.,Ltd.

What centrifuge we can provide similar as MI Swaco CD-250 centrifuge?

Brightway Centrifuge BWLWF220 can be used for the mineral drilling rigs, with the similar capacity as MI Swaco CD-250 centrifuge.

Decanter centrifuge

Model	CD-250	BWLWF220
Brand	MI-SWACO	Brightway
Bowl diameter	253mm	220mm
Bowl length	941mm	880mm
Rotary speed	0~4500rpm	0~4800rpm
	4000rpm operation speed	4000rpm operation speed
G-force	2773G	2840G
Weight	1010 KGS	1000KGS

Advantage:

1. Small footprint
2. High efficiency, with max speed as 4800 rpm and separation force as 2840G
3. Already being used in mineral drilling,diamond drilling, HDD etc.
4. Competitive price 

As the professional solids control equipment manufacturer, we also produce shale shaker, vacuum degasser, mud cleaner, mud tank, and mud gas separator etc.

Allen Lee
Name：Xian Brightway Energy Equipment Co., Ltd
Phone：+86-29-89305763
Fax：+86-29-89305769
Address：No.118 Fuyu Road, Yuhua Industrial Zone, Yanta District, Xi’an City, China
E-mail：brightway@bwsolidscontrol.com

All rights by Alice from Xi'an BW solids control Co.,Ltd.

Shale shaker

Shale shaker is the primary & initial device to be used to remove the solids in the drilling fluid, which would be used as the first stage solids control equipment in the purification system, and work as other devices, such as desander,desilter, mud cleaner, centrifuge that all are located downstream of the solids control system. Basicly the complete circulation system also includes gumbo remover, scapler shaker, and dryer shaker. All of these equipment work together with other auxiliary devices, such as mud gun,mud agitator, centrifugal pump, mud hopper, gas bruster, degasser, etc, to remove the drilled-solid that bring to the well surface by the drilling fluid.

Shale shakers drive by the vibratory motor. Motor imparts vabration force onto the screen basket ( or called screen deck), making the screen moving, so that the drilling fluid liquid phase go through the openning of screen, and drilled solids that bigger than the mesh would be moved to the discharge end of shale shaker. As the development of shale shaker, there exists three different motions of shale shaker:

Linear Motion Shale Shaker -BW

1. Circular motion shale shaker;
2. Linear motion shale shaker;
3. Balanced ellipse shale shaker;
4. Unbalanced ellipse shale shaker.

Linear motion shale shakers are widely used in oil & gas drilling after it was introduced into the petroleum drilling. As we discussed previously that linear motion shale shaker is drived by two counter rotating motor which are installed on the top of screen deck, and keep 45 degree angle with screen basket. But why it is 45 degree angle? why not 30 degree or 60 degree？

As we known that shale shaker processing capacity is effected by the combination of two factors: solid phase limit, and liquid phase limit. If these two vibratory motors is horizontally mounted on the screen deck, the vibration force at top & bottom point of horizontal level would be biggest, so the solids only jump up & down, can not move to the discharge end of shale shaker. While if the two motors is installed with 90 degree, it would be helpful for drilling fluid to flow on the screen, and solids will can not be removed. So to balance solids limit & drilling fluid liquid limit, the two motors are normally kept 45 degree with screen deck, so that the drilled solids would be tilted uphill towards to the discharge end of shale shaker.

Welcome everybody vist our factory.

Allen Lee
Name：Xian Brightway Energy Equipment Co., Ltd
Phone：+86-29-89305763
Fax：+86-29-89305769
Address：No.118 Fuyu Road, Yuhua Industrial Zone, Yanta District, Xi’an City, China
E-mail：brightway@bwsolidscontrol.com

Good attitude   Active action       Bright future

Centrifugal pump

Centrifugal pump is a sub-class of dynamic axisymmetric work-absorbing turbomachinery. Centrifugal pumps are used to transport fluids by the conversion of rotational kinetic energy to the hydrodynamic energy of the fluid flow. The rotational energy typically comes from an engine or electric motor. The fluid enters the pump impeller along or near to the rotating axis and is accelerated by the impeller, flowing radially outward into a diffuser or volute chamber (casing), from where it exits.
Common uses include water, sewage, petroleum and petrochemical pumping. The reverse function of the centrifugal pumps is a water turbine converting potential energy of water pressure into mechanical rotational energy.
Following some pictures of our centrifugal pumps.

                
   Allen Lee
Name：Xian Brightway Energy Equipment Co., Ltd
Phone：+86-29-89305763
Fax：+86-29-89305769
Address：No.118 Fuyu Road, Yuhua Industrial Zone, Yanta District, Xi’an City, China
E-mail：brightway@bwsolidscontrol.com

Good attitude           Active action                Bright future

Function of Drilling Solid Control equipments

Solids control procedures are often ignored in many oil & gas drilling projects. Many people do not understand very well the basic principles of drilling fluids solids control. They persist that drilled solids are evil & insidious. In a short term, drilled solids increasing generally does not reveal their economic impact immediately, and the detrimental effects are also not immediately obvious on the drilling rig. But in a long term, increasing of drilled solids would generate many problems on drilling rigs. So drilled solids need to be removed at the surface by solids control equipment, such as shale shaker, mud cleaner, centrifuge, etc. to reduce the risk.

Drilled solids damage reservoirs, increasing drilling cost, and also create large drilling processing disposal cost. To drill an oil or gas well fast, safely, and under budget, it is necessary to remove the drilled solids which not only include drilling cuttings, but also sloughs that drop from the wall of borehole. If these drilled solids can not be removed timely, they would cause many problems, including:
● Filtrate damage to formation
● Drilling rate limits
● Drilling string stuck
● Borehole Problem
● Lost circulation problem
● Direct drilling fluid cost
● Increasing disposal cost

Decreasing drilled solids is analogous to buying an insurance to an event that will not happen to drilling rig. Nobody wish these above problems happen to any drilling project, but they do exist, and they are real. The effects of drilled solids on economics of drilling a well is subtle, and increasing of drilled solids does not result in a disaster immediately on a drilling rig. When the drill bit ceases to work and torque increases, driller know that it is time to pull the bit. But when the drilled solids increases, the detrimental effects are not apparent immediately.

That is why the drilling fluids are used to bring drilled solids to the surface, and removed timely by the solids control equipment, such as shale shaker, desander, desilter, mud cleaner, centrifuge, etc. But not all the solids are removed, and it is also impossible to remove all the solids. Some solids that smaller than the shaker screen openings would stay in drilling fluids, and other additive agents, such as barite, clay, etc. are also essential to adjust drilling fluids property.

Allen Lee / Sales Manager
Name：Xian Brightway Energy Equipment Co., Ltd
Phone：+86-29-89305763
Fax：+86-29-89305769
Address：No.118 Fuyu Road, Yuhua Industrial Zone, Yanta District, Xi’an City, China
E-mail：brightway@bwsolidscontrol.com

Good attitude   Active action       Bright future

Kem-Tron Tango 500 Mud Recycling System

Kem-Tron mud recycling system is one of the popular mud system in the world . Many users choose Kem-Tron for solutions , here I will introduce one of Kem-Tron mud recycling system for you .
This unit is capable of achieving a cut point of 25 microns. The TANGO 500T has one (1) dual-deck shaker with a total screen surface area of 56 ft2 with six (6) 5” hydrocyclone desilters. The TANGO 500T carries a total tank volume of 3,100 gallons between two (2) compartments along with three (3) 250-Series centrifugal pumps with a respective horsepower rating of 25hp, 20hp, and 20hp. All the pumps are located in the pump house to protect from the elements.
Characteristics of Kem-Tron 500 mud recycling system

Firstly , this mud recycling system is a mobile unit which have wheel at one side of this unit for easy moving . Secondly , it’s a combination of recycling mud part and mixing mud part . Thirdly , This recycling unit don’t have mud agitator which don’t have a good agitate fuction . Forthly , It’s mainly focused on recycling mud not mixing which enabled this system flexible and exquisite.Lastly , the price for this recycling unit is costly .

BW Solids Control is a Chinese manufacturer for mud recycling system and have started to design for mobile system recently . For BW drilling mud system , here is some breif info for that.
Main Equipments and Layout for BW500GPM drilling mud system

1 x linear motion shale shaker BWZS70-3P
1X Mud cleaner BWZS85-1S8N, this is the conbination of desander and desilter.
2x centrifugal pump for mud cleaner
1x mud agitator
1x mud gun
1x jet mud mixer
1x Mud tank

Advantages of BW 500 GPM mud system compared with Kem-Tron

Firstly , processing by pickling, help plating, hot-dip galvanizing, inactivation and fine grind. which is guaranteed the syetem have a longer service life. secondly,mud larger mud capacity so treating effect will be better and mixing fuctions is much better too.

Thanks for your reading and supporting.

All rights By Nicholas and Allen of BW solids control.

Good attitude    Active action         Bright future

BW Solid Control for Coal Bed Methane (CBM) Drilling

Coal bed methane(CBM) is a form of natural gas that is extracted from coal bed seams. Sometimes it is called coal bed methane, or coal bed gas, or coal mine methane (CMM). The primary energy source of CBM is a substance called methane (CH4), which is colourless, tasteless, non-toxic & flammable, making coal bed methane available to be used in all natural gas appliances in our home and also commercial applications such as electricity generation. In recent decades it has become an important source of energy in United States, Canada, etc. In Australiahas where has rich deposits, it is known as coal seam gas (CSG).

BW Solid Control System for CBM Drilling

CBM is generated either from a biological process as a result of microbial action or from a thermal process as a result of increasing heat with depth of the coal. It is hold loosely in the coal bed seams by the water & underground pressure. As the main content of CBM, methane has very low solubility to water. To explore CBM, the underground water must need to be removed by pumping, which would reduce the pressure on gas and allow it to detach from the coal bed seam. Thus, CBM that hold in the coal bed seams can be released to the surface with the flowing of water, then CBM are separated from water and collected by special device at the surface.

Coalbed methane is usually very shallow, mainly around 1000 meters. That is why the drilling rigs for CBM are normally for 1000 to 2000 meters. The type & density of drilling fluids for CBM development must be designed and fixed according to the formation pressure, and also need to allocate appropriate solids control equipment, such as shale shaker, mud cleaner, centrifuge, etc. For surface well & intermediate section drilling, drilling medium should refer to the conventional CBM drilling medium optimization principle, while for horizontal well drilling, it should use superior drilling medium, non-clay drilling fluids, fresh water, gas, such as nitrogen, air, etc. & also froams to avoid drilling medium to harm the coal bed seams.

BW solid control co.,ltd

As a professional manufacturer,BW supply solid control equipment for O&G drilling, HDD mud recycling system, CBM drilling mud cleaning system, River silt cleaning system, Geothermal enviromental waste mud cleaning system,Underground mud cleaning system, mining, coal and other industries etc.

Allen Lee / Sales Manager
Name：Xian Brightway Energy Equipment Co., Ltd
Phone：+86-29-89305763
Fax：+86-29-89305769
Address：No.118 Fuyu Road, Yuhua Industrial Zone, Yanta District, Xi’an City, China
E-mail：brightway@bwsolidscontrol.com

Good attitude   Active action       Bright future

Decanting Centrifuge for Solids Control & Waste Management

Decanting centrifuge is the most important solids purification units in drilling fluids solids control system, centrifuge is normally mounted at the last stage in the system, to remove non aggravated drilling mud, and can remove the evil solids that is larger than 2 μm, and remove the superfluous colloid in the drilling fluids. and control the fluids viscosity by collecting the barites in the drilling mud. Centrifuge can also collect the liquid phase by recovering the drilling mud that flow through the hydro-cyclone, and Centrifuge is also an ideal equipment to treat oil drilling fluids waste, preventing environmental pollution.

Centrifuge is consist of main & auxiliary electrical motor, belt, feed pipe, drum, spiral propeller, differential mechanism, etc. The main motor drives the drum and outer casing of differential mechanism through the belt, while the auxiliary motor drives the spiral propeller through the differential mechanism, which would rotate the drum & spiral propeller in the same direction, but with speed difference.
 
The drilling fluids would enter into the spiral propeller center through the feeding pipe. When the spiral propeller rotates, with the centrifugal effect, the solids in the drilling fluids would be thrown to the inner wall of drum, and pushed to the smaller end of the drum and be out through the discharge port, while the liquid phase would flow through the spiral propeller to the larger end, to finish the solid-liquid separation processing.

As an professional manufacturer,BW solid control for drilling fluid systems: Shale Shaker, Vacuum Degasser, Mud Cleaner, Desander Cleaner, Desilter Cleaner, Decanting Centrifuge, Sand Pump, Submersible Slurry Pump, Mud Agitator, Self-Suction Sand Pump, Jet Mud Mixer, Mud Gas Separator, Mud Gun, Series Screw Pump, Shear Pump, Flare Ignition Device, Oil Tank, Water Tank, Mud Tank etc..

Good attitude     Active action       Bright future

Brandt Shale Shaker VS Brightway Shale shaker

Shale shakers separate solids from liquids by utilizing a vibrating basket, which is outfitted with specially designed and sized screens. Shakers are considered the most important tool for removing drilled solids.

The well-known Brandt shale shaker is produced by National Oilwell Varco, which began to provide the solids control equipment from year 1974.

Brightway respect the leading shale shaker manufacturers including Brandt, and we also persist in our own product improvement to give our wisdom and effort for this industry.

Let's have a comparison between Brandt mini Cobra 3-panel shaker and Brightway liner motion 3-panel shale shaker.



Brandt mini Cobra 3-panel shaker shaker:



Brandt shale shaker
Dimensions (L x W x H): 2657.6 mm x 1679.7 mm x 1346.2 mm
Weir Height: 609.6 mm
Basket Angle: Adjustable 0° to +3°
Screen Type: Pretension, repairable
Screen Dimensions (L x W x H): 1251 mm x 635 mm x 25.4 mm
G-Force: 6.5 G’s @ 60 Hz/ 6.6 G’s @ 50 Hz
Deck Area: 2.4 m2
Motor Type: (2) Vibra-Motors
Motor Power (each): 2.5 hp (1.9 kw)
Vibration Motion: Linear

Brightway Linear motion 3-panel shale shaker:

Brightway Shale Shaker
Dimensions (L x W x H): 2403 mm x 1884 mm x 1448 mm
Weir Height: 944 mm
Basket Angle: Adjustable -1° to +5°
Screen Type: Pretension, repairable
Screen Dimensions (L x W x H): 1250 mm x 700 mm x 25.4 mm
G-Force: <=7.5G
Deck Area: 2.6 m2
Motor Type: (2) Vibra-Motors
Motor Power (each): 2 hp (1.5 kw)
Vibration Motion: Linear

We can see the difference from the picture and specification, but we can also see the similar points as below.
The securing method of screens is similar,which fit snugly and will not slip or slide once secured.
The screen design is similar

-The End-

All rights by Alice and Allen from BW solids control co.,ltd.

Why Galvanizing Treatment Much Better Than The Normal Painting Process?

Brightway apply the galvanizing treatment to the solids control equipment and the solids control system.

What is the difference between the galvanizing treatment and the normal painting process?

There are mainly 3 points,and let's have a look one by one.

1. The anti-rust performance of galvanizing treatment is much better than the normal painting process.

In our daily life, normally the galvanizing treatment is applied for the outdoor tubes or the underground tunnels from the consideration of the anti-rust.
The below picture is one corner of the galvanizing factory, from which you can see there are mainly for outdoor or underground use.


We apply the galvanizing treatment on our equipment and system, and in a word, it is to improve the anti-rust performance.


2.For the galvanizing treatment, there is no corner missed in this process,and both inside and outside.
In the below 2 pictures, one is to see the galvanizing treatment inside the tube, the other is to see this treatment inside the shale shaker buffer box.



3.Nice appearance of the galvanizing treatment.


Taking the example of the solids control system, let's see where the galvanizing treatment is applied?



Mud system






shale shaker



mud agitator





hopper






folding walkway



guardrail


ladder


How about the process of the galvanizing treatment?
Process : Picking-Galvanizing-Cooling-Inactive-Finepolishing



All rights By Alice and Allen of BW solids control.

Desilter Cleaner

BW-CNQ mud desilter is the third phase solids control equipment to treat the drilling fluids, and improve the performance of drilling mud, can combined with desander cleaner. The most common cone is ”4 or 5” , mainly separate size of 15-47μm solids particles out from drilling fluids. According to clients’ treating capacity can choose the number of cones.


BW Desilter Cleaner
Features & Benefits of BW Desilter Cleaner

1. Adopt ANSNy limited elment analysis, optimize structure.
2. Heat treatment on complete deck, grinding sand, pickling phosphating and hot dip galvanizing.
3. Painting: Heavy anti-corrosion paint adopt national famous Dewei Brand.
4. Vibration motor is form Italy OLI.
5. Electrinic control system if from Huarong brand or Helong brand explosion-proof eletronic switch.
6. High strength compound rubber material used to reduce shocking
7. Cones adopt high wearing-resisting polyurethane and High copy Derrick structure
8. Inlet and outlet adopt fast joint connection.

Parameter of Desilter Cleaner

Allen Lee
Name：Xian Brightway Energy Equipment Co., Ltd
Phone：+86-29-89300061 +86-29-89305763
Fax：+86-29-89305769
Address：No.118 Fuyu Road, Yuhua Industrial Zone, Yanta District, Xi’an City, China
E-mail：brightway@bwsolidscontrol.com

All rights By Nicholas and Allen of BW solids control.